Thermoforming Die Cutting Guide and Applications

Features of Thermoforming

Why opt for thermoforming technology? It offers four key advantages:

• Cost Reduction and Efficiency Improvement

Compared to plastic injection molding, thermoforming allows for the mass production of multiple products at once. The cost of mold  production is lower, and the process requires less manual labor, which reduces the per-unit production cost and boosts overall efficiency.

• High Customization

Molds can be tailored to the specific size and shape of the product, allowing for the creation of a wide variety of packaging and products, making it suitable for many industries.

• Utilizing the Transparency of Plastics for Product Display

Since thermoforming primarily uses plastic materials, which are often transparent, it not only serves as packaging but also allows for clear product display, expanding its range of applications.

• Dust and Moisture Resistance, Enhanced Product Protection

Thermoformed packaging conforms closely to the product’s shape, providing better protection by preventing dust and moisture from entering.

Application Field	Common Products
Household Item Packaging	Toys, stationery, lampshades, and various household items and packaging
Food Packaging	Cake boxes, cookie boxes, plastic meal containers, fruit boxes, drink cups and lids, frozen food packaging, etc.
Medical Packaging	Pharmaceutical packaging, Press Through Package, disposable medical instruments, surgical trays, protective covers, medical equipment packaging, etc.
Electronics Industry	3C products, Consumer Electronics packaging, electronic component trays, etc.

Hung-shuh's Top 2 Best-Selling Die-Cutting Rule for Thermoforming

In the thermoforming process, while shaping the plastic is crucial, the post-forming cutting step is equally important. If the necessary products aren't cut with precision and finesse, it can result in poor-quality, unrefined packaging. Worse, improper cutting can lead to issues like debris, stringing, or rough edges that might cause injury. Therefore, the cutting stage in thermoforming is a critical aspect of the entire process.
To achieve precise and delicate cuts, the die-cutting blades used must be of high quality: they should offer accurate cutting, durability, and customizability (in terms of thickness, hardness, height, or features like perforations or toothed edges). At Hung-shuh, we offer two types of die-cutting blades specifically designed for thermoforming:

TYPE	GR-ground rule	SG-Super ground rule
Characteristics	Blade edge has vertical grain aligned with cutting direction, making it more efficient and easier to use. harp tip easily penetrates materials, reducing dust and angel hair.	Low roughness at the tip for smoother cuts. Sharp edge with a smooth bevel reduces friction for easier cutting. Superior surface with minimal grain visibility, perfect for
Applicable Industries	Widely applicable, often used by clients with moderate or small production needs.	Industries that require high-quality cuts, such as cosmetic, medical,electronic and semiconductor sectors
Suitable for Cutting	Thermoformed products, films, gaskets, food containers, pharmaceutical boxes, cosmetic boxes, etc.

 

Recommended Die-Cutting Rule for Thermoforming: Hung Shuh Enterprises Co., Ltd.

As one of the top three die-cutting blade manufacturers in the world, Hung Shuh continuously strives for excellence in materials, equipment, and technology. With a craftsmanship-like dedication to professionalism and high quality, we focus on in-depth development in the blade manufacturing field.

If your company needs thermoforming die-cutting rules or has related industry requirements, please feel free to contact us.