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09.Jan.2025
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Thick Material and High Rule - Applications and Techniques

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Thick Material and High Rule - Applications and Techniques


In modern manufacturing and processing industries, the demand for handling thick materials is growing rapidly. With advances in technology and increasing market requirements for high-quality products, techniques for processing and cutting thick materials have become crucial. Effectively handling thick materials and selecting the right tools and techniques is key to ensuring production efficiency and product quality. This guide introduces the concepts of Thick Material and High Rule, helping you understand the importance of selecting suitable die-cutting tools for various industrial applications.

 

 

What are Thick Material and High Rule?

In the field of die-cutting, commonly used tool heights are typically 23.6mm or 23.8mm, suitable for cutting materials up to 2.5mm thick. When materials exceed 2.5mm, they are classified as "Thick Material." Cutting thick materials requires the use of a high rule to achieve smooth and precise cuts through the material.
Generally, High Rule refers to blades taller than 30mm, suitable for cutting materials such as acoustic foam, thick leather, EVA foam (like interlocking mats), industrial plastics, cork, fiberboard, and plywood used in furniture manufacturing.

To select the appropriate High Rule for die cutting, consider the following three aspects:

  • Material Features

    Modern die-cutting blades come in various heights, thicknesses, and hardness levels. Select a High Rule based on the material’s characteristics and desired cut finish.

  • Select Quality Steel

    High-quality steel blades not only produce clean cuts but also have a longer lifespan. Premium steel ensures durability and flexibility, resulting in superior cutting quality and longevity.

  • Ensure  Quality

    High-precision blades ensure stability and accuracy. Choose trusted, top-market brands for reliability and consistent performance.

Common Applications for High Rule in Thick Material Cutting

What industries benefit from High Rule cutting? Common applications include:
Material Product Examples Industries
Foam EVA mats, PE foam (automotive parts, medical equipment) Consumer goods, automotive, medical, electronics, aerospace, defense
eather Bags, shoes, sofa upholstery Consumer goods
Cork Bottle stoppers, gaskets Consumer goods, construction
Rubber  Gaskets, seals Industrial applications
Fiberboard MDF, HDF Furniture, construction, interior design
Plywood Ceiling, flooring, wall panels Construction, interior design


Alternative Methods for Cutting Thick Materials

Apart from die-cutting, other methods include:
Method Features Suitable Materials
Laser Cutting High precision; less efficient for very thick materials Cardboard, plastic sheets, fiberboard, leather
Waterjet Cutting Uses high-pressure water with abrasives; no heat deformation Foam, plastic, rubber, fiberboard
CNC Milling Processes complex, hard materials with high accuracy Plywood, plastic, fiberboard, foam
Electric Leather Cutter Specialized for thick, soft materials like leather Leather, fabric
Manual Tool Suitable for small-scale, low-precision tasks Leather, foam, small plastic pieces
 

High Rule die-cutting combines many advantages of these methods, offering speed, cost-efficiency, and versatility, making it a widely adopted solution in the industry.

 


Why Choose Hung Shuh for High Rule Solutions?

If you require thick material cutting or custom High Rule solutions, Hung Shuh offers five key advantages to meet your needs:
  • Suitable for Various Thick Materials:
Hung Shuh High Rule blades come in diverse sizes with an optimal blade-to-body ratio, ensuring durability and compatibility with different material hardness levels.
  • High-Quality Steel for Enhanced Durability:
Made from premium steel, Hung Shuh’s High Rule blades are tough, flexible, and long-lasting, reducing blade damage and replacement frequency while enhancing product ion efficiency.
  • Customization to Meet Specific Needs:
We tailor die designs based on precise customer requirements, adjusting blade angles, dimensions, and hardness to suit various materials and applications.
  • Precision Manufacturing:
Each blade undergoes rigorous quality checks to ensure accuracy and stability, meeting the needs of industries ranging from daily goods to high-tech components.
  • High Market Share:
Hung Shuh products are renowned for their exceptional quality, enjoying a strong market presence, an outstanding reputation, and a significant market share.

For any High Rule or die-cutting needs, please feel free to contact Hung Shuh. We are committed to delivering high-quality solutions for precise and efficient cutting.

 

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